1,20,000 Sq.Ft. Facility

Advanced Textile Engineering & Garment Manufacturing

Export-compliant infrastructure specializing in sustainable Denim, Medical/School Uniforms, and GOTS-certified Organic Canvas Bags. Driven by automated precision and zero-liquid discharge (ZLD) eco-washing.

1.5 Lakh+

Monthly Unit Capacity

AQL 1.5 & 2.5

Export Inspection Standard

65%

Water Recycled (ZLD Tech)

100%

Needle Detection Cleared

PRECISION WORKFLOW

End-to-End Production Process

A meticulously engineered 6-stage workflow ensuring dimensional stability, colorfastness, and high load-bearing capacity for every product.

Textile Fabric Quality Testing & Inspection In-House Laboratory Analysis
STAGE 01

Raw Material Sourcing & Fabric Lab Testing

Every lot of ring-spun denim, unbleached duck canvas, pure combed cotton, and antimicrobial scrub fabric is quarantined and evaluated in our physical testing lab before hitting the cutting floor.

Testing Parameters GSM variation, Pilling resistance, Tear strength, and Dimensional Spirality (Shrinkage).
Color Evaluation Spectrophotometer reading for exact shade matching and ISO wash/rub colorfastness.
4-Point System Digital inspection frames reject yarn knots, slubs, and weaving streaks automatically.
Material Specs Handling 120 GSM fine muslin up to extreme 450 GSM heavy duck canvas.
Automated CNC Fabric Cutting and Lectra CAD Patterning CNC Cutting Floor
STAGE 02

Automated CAD Grading & CNC Precision Cutting

Pattern structures are digitally drafted using advanced grading software. Automated high-ply vacuum spreaders lay the fabric tension-free, followed by CNC oscillating knife cutters that slice through 100+ plies with millimeter accuracy.

Software Used Lectra / Gerber CAD systems for precise fit-grading and marker nesting.
Cutting Hardware Computerized CAM auto-cutters ensuring zero fraying across multi-ply canvas & denim.
Marker Efficiency 92%+ optimal fabric utilization, heavily reducing environmental waste.
Tension Control Relaxation tables prevent spandex-denim shrinkage post-cutting.
Juki Brother Garment Stitching Line and Sewing Facility Specialized Sewing Lines
STAGE 03

Heavy-Duty Stitching & Component Assembly

Our sewing floors are configured with specialized machinery blocks tailored for denim bottom-wear, delicate cotton uniforms, and ultra-heavy canvas bags.

Machinery Fleet Automated Juki, Brother, and Kansai Special machines (Overlock, Flatlock, Feed-off-the-arm).
Seam Integrity Twin & triple-needle chain stitching using high-tensile poly-core thread.
Stress Reinforcement 28-stitch bar-tack anchors on bag handles & jean pockets (Rated for 20kg+ loads).
Automated Hardware Pneumatic machines for brass rivets, snap buttons, and heavy nylon zip track feeds.
Sustainable Denim Washing Jeanologia Laser Treatment Sustainable Wash & Treatment Facility
STAGE 04

Eco-Wash, Laser Whiskering & Smart Finishing

Moving away from traditional harsh chemicals, our laundry uses EIM (Environmental Impact Measuring) software. We replicate vintage denim fades and sanitize uniform fabrics using sustainable technologies.

Ozone & Nanobubble G2 Ozone machines and e-Flow tech for bleaching with zero hazardous liquid discharge.
Laser Technology Jeanologia laser machines for dry whiskering, distressing, and localized scraping.
Enzyme Softening Bio-enzyme washes stabilize pre-shrunk cotton and prevent post-purchase shrinkage.
Medical Coatings Silver-ion antimicrobial and fluid-repellent finishes applied to scrubs and workwear.
Conveyor Needle Detection and SafQ Quality Assurance Final Inspection Floor
STAGE 05

AQL Inspection, Stress Testing & Needle Detection

Safety and consistency are non-negotiable. Every completed bag, pair of jeans, and uniform piece undergoes rigorous physical audits to meet global retail compliance.

AQL 2.5 Standards Strict Acceptable Quality Level checks for skipped stitches, loose threads, and stains.
9-Point Needle Scan Hashima conveyor electromagnetic sensors detect broken needle fragments down to 0.8mm.
SafQ Pull Testing Button and snap-fastener pull resistance validated up to 90 Newtons.
Dimensional Audits Strict +/- 0.5 cm size conformance checks against approved master tech-packs.
Steam Pressing, RFID Packing and Export Dispatch Packing & Dispatch Unit
STAGE 06

Custom Branding, RFID Packing & Export Dispatch

The final stage prepares the product for retail shelves. Goods are ironed, branded, and packed securely to withstand long-haul sea freight and temperature variations.

Industrial Pressing Vacuum steam tables ensure wrinkle-free finishing and precise folding presentation.
Private Label OEM Application of debossed leather patches, woven neck labels, hangtags, and care labels.
Retail Ready UPC/EAN barcoding, RFID sticker application, and individual poly-bagging.
Export Packaging 7-ply corrugated cartons with moisture-barrier silica desiccants for global shipping.

Global Compliance & Ethics

Committed to Fair Trade, Sustainable Practices, and International Quality Standards.

ISO 9001:2015
GOTS Certified
SEDEX Audited
CORE SECTORS

Specialized Production Facilities

Independent lines optimized for varying fabric weights, needle gauges, and finishing standards.

Bags & Packaging Facility

Specialized line producing unbleached cotton calico totes, heavy duck box shoppers, round cinch drawstring sacks, and laminated juco bags with screen and digital printing.

  • Fabric Weight Supported: 120 GSM up to 450 GSM
  • Daily Production Capacity: 3,500+ Canvas Bags
  • Key Machinery: Heavy Walking-Foot Stitchers
  • Specialty: Edge-to-Edge Screen Printing

Denim & Jeans Production

High-capacity line delivering rigid, stretch, and 100% pure cotton jeans for Men, Women, and Kids with automated pocket setting, loop fastening, and laser finishing.

  • Fabric Weight Supported: 9.5 oz to 14.5 oz Denim
  • Monthly Capacity: 25,000+ Finished Jeans
  • Key Machinery: Auto-Pocket Setters & Lasers
  • Specialty: Vintage Ozone Fades

Uniforms & Institutional Wear

Tailored lines manufacturing School/College sets, corporate shirts/trousers, and hospital scrubs finished with stain-repellent and silver-ion antimicrobial coatings.

  • Fabric Types: Poly-Viscose, Cotton-Poplin
  • Monthly Capacity: 20,000+ Uniform Sets
  • Key Machinery: Fusing Presses & Overlocks
  • Specialty: Antimicrobial Medical Scrubs